In the dessert baking industry, cake is the most popular and best-selling classic dessert category. The cake is widely used in store retail, festival gift boxes, supermarket supplies, West Point baking, and other scenes due to the soft textures, rich tastes, and various styles. As the market demand continues to rise sharply, the taste stability, product uniformity, and mass production efficiency of finished cake products have become the core competition points of various baking factories and food enterprises. A full automatic cake production line is the best solution to solve mass production problems efficiently and stabilize product quality.
一. Introduction to Cake Production Line
A cupcake production line is a set of integrated intelligent baking production equipment, integrating automatic batching and mixing, grouting molding, hot air circulation baking, cooling and setting, automatic demolding, core filling, and finished product storage.
Equipped with a high-precision PLC intelligent control system, it can accurately adjust the mixing speed, grouting component, baking temperature, and transmission speed to realize the unmanned automatic operation in the whole process. Completely solve the pain points of traditional manual production, such as uneven weight, poor taste, disordered products, and low productivity. Mass-produced finished products have uniform softness, stable sweetness, and regular and standardized appearance.
It is applicable to the production of Qifeng Cake, Sponge Cake, Paper Cup Cake, Cherry Cake, Mobao Cake, and other kinds of cakes. It is widely used in large-scale food processing plants, standardized baking workshops, central kitchens, and other scenes. It can effectively improve mass production capacity, stabilize product quality, reduce labor and production costs, and comprehensively help baking enterprises to improve market competitiveness and economic benefits.
二. Cake Production Line Operating Instructions
First, place the whole set of equipment on the flat and hardened ground, level the equipment foundation, avoid equipment operation vibration displacement, and guarantee production safety. Before startup, check whether the 380V industrial power supply, air source, and temperature control system are normal, and confirm that each conveying rail, mold, and grouting port is not blocked by debris. The core components of the high-precision cake-making machine shall be checked in advance to ensure that the equipment operation accuracy meets the standard.
The equipment is equipped with intelligent temperature control and frequency conversion speed control systems, and the mixing parameters, grouting volume, baking temperature, and conveying speed of the corresponding cake category are set on the electric control panel after startup. Check the water circulation and hot air circulation system of the equipment interlayer in advance to ensure that the baking temperature is uniform and the heat dissipation is stable so as to avoid caking, scorching, cracking, and other problems.
Upon the completion of parameter commissioning, raw materials such as flour, eggs, sugar, and milk are put into use, and the equipment automatically completes the mixing, grouting, baking, and cooling assembly lines. For long-term continuous production, the supporting thermostatic circulation system can be started to ensure the stability of the whole day’s production state.
Turn off the power supply of each station successively after the production, and clean the residual paste at the grouting port, mold, and conveyor belt to keep the equipment clean and extend the service life of the equipment.
三. Parameter setting of cake production line
For different production capacity demands and different cake categories, the production line is equipped with a variety of specifications and models, which can accurately match the mass production demands from small and medium-sized workshops to large factories, and ensure the high uniformity of product phase, taste and weight in the whole process
| Model specification | capacity | Baking temperature range | Main engine power | Applicable category | Packaging dimensions | Weight of equipment |
| Small Type 200 | 200pcs/h | 120-220℃ | 12 kW | Paper cupcake, small cake | 110*75*130cm | 480 kg |
| Medium 400 | 400pcs/h | 120-220℃ | 22 kW | Heart-filling cake, sponge cake | 160*90*150cm | 950 kg |
| Large Type 600 | 600pcs/h | 120-220℃ | 36 kW | Qi Feng, Mo Bao, fancy cake | 210*110*170cm | 1650 kg |
| Large Model 800 | 800pcs/h | 120-220℃ | 45 kW | All kinds of mass-produced cake | 240*125*185cm | 2200 kg |
四. Top 5 Cake Recipes
1. Soft chiffon cake
Preparation in advance: 1) Low-strength flour: 80g 2) Eggs 4 3) White sugar 60g 4) Pure milk, 50 ml 5) Corn oil 40ml 6) Little lemon juice
Fabrication steps:
1) Separate egg white and egg yolk, add milk and corn oil into the egg white, and mix to the emulsified state. Screen the low-strength flour and mix to the fine and non-granular paste.
2) Mix egg white with lemon juice and mix with white sugar three times until stiff foam forms.
3) Mix egg cream and egg white paste evenly to make fine cake paste.
4) The fully automatic cake production line is debugged with mixing, grouting, and baking parameters, and the paste is put into the equipment to automatically complete the grouting forming.
5) The equipment tunnel oven is set to be heated up and down at 150°C for 15-18 minutes at a constant temperature.
6) It is automatically cooled and demoulded after baking, and the finished product is soft and elastic with delicate taste.
2. Milk-flavored paper cupcake
Preparation in advance: 1) Low-strength flour: 100g 2) Eggs 3) White sugar 50g 4) Milk: 60 ml 5) Grease 30g 6) Soaking powder a little
Fabrication steps:
1) Thaw the butter with water and prepare it. Mix the eggs with sugar until they are fluffy and whitened.
2) Mix milk and melted butter evenly, sieve flour, and mix with baking powder to form a smooth paste.
3) The production line automatically places paper holders and precise grouting so as to ensure that the paste content of each cup is uniform.
4) Oven baking at 145-155°C for 12 minutes with automatic thermostatic temperature control to avoid cracking the coke.
5) When cooled, the cream and sugar beads can be squeezed on the surface. The finished product is small and delicate with a strong milk smell.
3. Chocolate heart-filled cake
Preparation in advance: 1) Low-strength flour: 90g 2) Black chocolate 50g 3) Eggs 3) White sugar 55g 5) Light cream 40ml 6) Milk: 50 ml
Fabrication steps:
1) Melt the black chocolate and prepare the basic cake paste.
2) The cake production line completes automatic mixing and quantitative grouting.
3) Upon initial baking and setting, the equipment will automatically complete the filling process of chocolate paste.
4) Secondary constant temperature baking is thorough to ensure that the inner filling is smooth and the outer skin is soft.
5) Cooling and demolding: the finished product has soft skin, thick filling, and rich taste.
4. Potted tea-flavored cake
Preparation in advance: 1) Low-strength flour: 85 g 2) Chinese tea powder 8g 3) Eggs 4) White sugar 55g 5) Milk: 50 ml 6) Corn oil 35ml
Fabrication steps:
1) Mix and sieve the tea powder and flour, and mix the scented tea cake paste.
2) Put into the cake production line, the equipment will automatically mix evenly without caking of dry powder.
3) Precision injection molding, uniform cake size, and appearance.
4) Bake in sections under controlled temperatures. Bake slowly at a low temperature to lock in the aroma of tea and prevent too dark a color.
5) Packaging after natural cooling, fresh and smooth taste, and uniform appearance.
5. Net red yoghurt cake
Preparation in advance: 1) Low-strength flour: 70g 2) Thick yogurt 120g 3) Eggs 2 4) White sugar 40g 5) Corn starch 20g
Fabrication steps:
1) Mix all ingredients into a fine yogurt paste.
2) Full-automatic cake production line Full-automatic grouting, sizing, and baking.
3) Oven slowly at a constant temperature to lock moisture, and the finished product is wet, soft, and sticky without drying.
4) It can be packaged and sold after cooling, low-fat, and refreshing, suitable for the taste of public consumption.
When making small batches of home cakes, manual mixing and oven baking can meet the basic needs, but the products are unstable, time-consuming, and labor-intensive, and the rate of defective products is high. In case of mass production in factories and bulk supply in stores, the traditional manual mode cannot meet the market demands of standardization, high capacity, and high quality. The OrangeMech full-automatic cake production line realizes full-process automatic standardized production, perfectly solves the problem of cake mass production, and is the core equipment for upgrading and transformation of baking food enterprises.
五. Why Choose OrangeMech’s Cake Line
The selection of equipment is very important to improve the appearance of finished cake products, stabilize the taste, enlarge the mass production capacity, and reduce the production cost. OrangeMech’s full-automatic cake production line is the preferred equipment for standardized mass production of bakery food enterprises, making factory production more troublesome and more efficient.
OrangeMech has been engaged in the food baking machinery industry for more than ten years, focusing on R&D and upgrading of automatic baking production lines with mature technology and advanced processes. The whole set of equipment is equipped with an intelligent PLC frequency conversion control system with adjustable parameters and strong adaptability, which can meet the production demands of various kinds of cakes and reduce the problems such as uneven paste, wrong baking, and defective finished products from the root cause and greatly reduce the production loss and scrap rate.
In terms of food safety and hygiene, the whole equipment is made of food-grade stainless steel, free of hygienic dead angles, easy to disassemble and clean, fully complying with domestic and foreign food production hygiene standards, eliminating bacterial residues, and guaranteeing food safety. At the same time, it supports customized models and capacity and supporting processes and can customize the special production scheme according to the customer’s workshop size, product category, and capacity requirements so as to comprehensively assist the enterprise in large-scale, standardized, and intelligent production.
六.Summary
The above 5 kinds of online red velvet cake desserts are simple in practice, widely used, and have excellent market sales, which are very suitable for mass-produced baking stores and food factories. As a reliable cake production line manufacturer, OrangeMech full-automatic equipment can completely get rid of the limitation of manual production. Relying on professional baking equipment and mature production technology, it can achieve uniform mixing of cake paste, precise grouting, stable baking, and a uniform product. Stable taste, neat appearance, and super-high mass production capacity can not only help enterprises to significantly improve profit and brand reputation but also make a foothold in the competitive baking market and continuously create stable commercial value.
