Ⅰ. What is a lollipop production line?
The automatic lollipop production line is mainly composed of a thermal insulation rolling machine, a stretching, molding, and packaging machine, etc. Compared with manual or semi-automatic methods, it can effectively solve the problems of uneven lollipop forming, inaccurate packaging, and low production efficiency, thus ensuring a regular lollipop shape, tighter packaging, and consistent taste, and it is suitable for mass production in the candy production industry.
II. Working Principle of the Lollipop Production Line
The lollipop production line mainly sets the temperature of the thermal insulation roller and the operation parameters of the stretching, molding, and packaging machine on the control panel and uses the heating tube inside the thermal insulation roller to prevent the sugar from hardening.
After rolling, the size of the cross-section of the sugar dough is adjusted by the drawing machine and pressed into the required shape by the forming die.
The formed lollipop enters the packaging mechanism through the conveyor belt, and the color selection sensor will capture the black mark on the packaging film so as to conveniently and accurately control the length of the film, and the conveying chain driven by the servo motor can ensure the packaging accuracy.
III. How do candy machines work?
First, set the temperature on the operation interface of the sugar boiling pot; weigh the raw materials such as white sugar and glucose syrup according to the formula ratio; pour them into the sugar boiling pot for boiling; and then pour them onto the cooling table to cool down after reaching the set temperature until the syrup is cooled to a suitable state. And then sent to a sugar-kneading machine for coloring and kneading until the sugar dough is uniform and delicate.
Then, put the kneaded sugar balls into the heat preservation rolling bed. Set the heating temperature of the thermal insulation roller and the operating parameters of the stretching, molding, and packaging integrated machine on the control panel. After the equipment is started, the heating pipe inside the thermal insulation rolling bed can continuously supply heat to prevent the sugar dough from hardening during rolling and kneading.
Then, the kneaded candy dough enters the drawbar mechanism, and the thickness of the candy bar is controlled by adjusting the drawbar gap and then enters the forming machine, and dies with different shapes are replaced according to production needs so that lollipops with corresponding shapes are pressed out.
Subsequently, the formed lollipop is automatically sent to the packaging machine through the conveyor belt, and finally, the finished product is output from the end of the production line.
Ⅳ. The Convenience Brought to You by the Lollipop Production Line
In the traditional lollipop production mode, the kneading of candy dough depends on manual folding; the thickness of the drawstring depends on the master’s touch; and it takes a long time to disassemble and assemble the mold for forming, and the packaging film often deviates, resulting in uneven sealing. The whole process relies heavily on manual experience, and the efficiency is relatively low. The automatic lollipop production line can effectively avoid these problems:
The lollipop stick-making machine has its own heating function, which solves the problems that the sugar dough is easy to harden and it is hard to rub and crack after being put out for a long time. After the temperature is set, the equipment automatically maintains it, so you don’t have to stare all the time, which saves a lot of worry.
The gap between braces can be adjusted as needed, and the thickness of candy bars will be unified, so it is no longer necessary to rely on the master’s touch to estimate. In this way, the cross-sectional dimensions of the candy bars will be consistent, and the subsequent molding will be more regular.
It is also very convenient to change the mold, and it can be done in a few minutes. All kinds of shaped lollipops, such as round lollipops, animal lollipops, and cartoons, can be made, and one device can be used for several sets so that more orders can be received.
Touch screen control: the screen can be adjusted after a few parameter clicks. If there is a fault, the screen will directly show where there is a problem without troubleshooting one by one, and the maintenance is much faster.
Ⅴ. Selection of Lollipop Production Line Suppliers
1. Reliability of suppliers
OrangeMech is not the kind of company that just saves a piece of equipment and sells it. Every detail of this lollipop production line, from the heating of the insulation roller to the drawing and molding to the design of the final packaging machine, takes into account the actual work in the workshop. Therefore, it is conceivable that the products can stand firm in the candy production equipment industry for so many years, and the products can definitely stand the repeated tests of the market.
2. Production line design
Sugar balls are easy to harden and crack when they are left for a long time, so the problem is solved by the self-heating of the thermal insulation rolling bed; the diversified requirements of mold changing can also be done. The packaging is also equipped with a servo motor and color selection sensor so that the film will not run off and the sealing will be neat. The touch screen has an alarm, and the screen will tell you directly what is wrong. These details look small, but they directly determine the quality and efficiency of the lollipop. The so-called details determine success or failure.
3. Service
OrangeMech’s one-stop service has a good reputation in the industry. The equipment is transported to the factory to be responsible for installation and debugging, and then it is returned to the maintenance manual. When you encounter problems later, the technical guidance is also patient, so you can’t contact it if you don’t buy the machine. The production line is operated every day, and the responsibility of this after-sales service is actually more reassuring than the equipment itself.
4. Success stories
The manufacturers who have put it into use have reported that the lollipops made by this production line are stable in batches, regular in shape, and compact in packaging. There is less waste, the output has gone up, and the equipment has been put in and returned much faster than expected.
VI. Summary
An easy-to-use food processing production line, from the sugar ball to the finished product, does not need to rely on the master’s touch to estimate and does not need to stop frequently to adjust. If something goes wrong, it can quickly find the root cause, and every link should be stable and controllable, and the design of details is also very important.
OrangeMech has been making candy equipment for so many years, and all these have been taken into account for you. If you buy it back, you can use it directly, and there will not be so many problems, which will affect the sense of experience and benefit.
The production capacity of the equipment is 200 ~ 600 pieces/minute, depending on the size and shape of the product. At a moderate speed, you can pay more than 100 thousand yuan in eight hours a day, which is enough for small and medium-sized candy factories.
Yes. The supporting height of the front part of the thermal insulation roller is adjustable so as to adjust it according to the actual situation of the workshop.
No. The brace gap is adjustable and graduated, the molding die is fixed, and the size of each batch is the same after the parameters are set.
Yes. The equipment has a maintenance window, so you can directly see the walking state of the candy bar and the operation of the equipment without removing the cover plate, which is convenient for observation at any time and can be handled early if problems are found.
