Equipment for tomato processing puts tomato raw materials into a surf cleaning machine for cleaning to remove surface sediment impurities, and then transports them to a mesh belt fruit selector for manual sorting to remove bad fruits; Qualified fruits are crushed by elevator, and then preheated by tube preheater to inactivate enzymes to prevent browning of sauce; Then, the pulp is separated by beating, refined by colloid mill, then sent to equipment for vacuum concentration, and then sterilized and cooled to obtain the finished sauce. After the material is temporarily stored in the finished product tank, it can be filled and discharged by the filling machine.
Product advantages
Food Grade Stainless Steel Body
The parts of the whole machine that contact with materials are made of 304 stainless steel, which is corrosion-resistant and wear-resistant, easy to disassemble and clean, conforms to the hygienic standard of food processing, and is not easy to be damaged after long-term production and use.
Multi-station Frequency Conversion Is Adjustable
Cleaning machine, conveyor hoist, rotor pump, vacuum concentration and stirring can all be adjusted by frequency conversion, and the running speed can be flexibly adjusted according to the raw material state and capacity demand to adapt to different production conditions.
Anti-coking Vacuum Concentration
The vacuum concentration pot has a built-in stirring paddle structure, which continuously stirs the materials in the production process, effectively avoiding the materials from sticking to the pot and coking at high temperature, and keeping the natural color and original flavor of the sauce better at low temperature vacuum concentration.
Multiple Protection to Reduce Faults
Water pump and drive motor are equipped with protective covers to avoid the risk of short circuit in water; The cleaning water tank adopts double-layer filtration design to intercept residues and sundries, reduce pump blockage and reduce equipment failure rate.
One Machine for Multi-material Processing
Tomato sauce processing machine can not only produce tomato sauce and tomato paste, but also process many kinds of fruit and vegetable paste products such as strawberry jam and blueberry jam after changing the corresponding raw materials. The equipment has a wide range of applications and improves the utilization rate of the equipment.
Integrated Complete Production Line
Realize the continuous automatic operation of the whole process from raw material cleaning, sorting, crushing, pulping, concentration to sterilization and cooling, and the back end can be directly connected with the paste filling machine to complete the whole set of closed-loop production and reduce manual intervention.
Product parameter
| Product Type | Tomato paste, tomato sauce, tomato ketchup |
| Automatic Grade | Automatic |
| Key Machines | Tomato sauce production line |
| Voltage | 380 v, 220 v, 440 v |
| Capacity | 500kgh |
| Place of Origin | Henan, China |
| Weight (Kg) | 3500 |
| Brand Name | Orangemech |
| Application | Ketchup making machine production line |
| Product Name | Tomatoes sauce making machine commercial automatic |
| Function | Tomato sauce production line |
| Raw Material | 304 sailness steel |
| Final Product | Tomato paste concentrate |
| Name | Tomato paste production plant |
| Warranty | 1 year guarantee |
| Heating Method | Steam gas electric heating |
Bubble Cleaning Machine
Using high-pressure bubbles to clean tomatoes can completely wash away the soil and attachments on the fruit surface. Circulating water-saving design can save water consumption compared with ordinary flushing;
Bad Fruit Selection Conveyor
Operators can quickly pick out unqualified materials such as rotten fruits and damaged fruits. Using food-grade PP mesh belt, it has simple structure, convenient disassembly and assembly, and simple daily cleaning and maintenance.
Cage Crusher
The blade fine crushing process is adopted, and the material is crushed in the pipeline to reduce the material loss, and the production process is clean and hygienic; By optimizing the crushing structure, the juice yield increased by 15%.
Tube Preheater
Steam pasteurization was used to quickly heat tomato pulp to inactivate enzymes and prevent browning of sauce. The utilization rate of heat energy is as high as 92%, which effectively reduces the production energy consumption cost.
Single-Channel Pulping Machine
Can efficiently separate pulp from peel and seeds. Precision screen design, pulp extraction rate ≥96%, make full use of tomato raw materials.
Colloid Mill
After superfine grinding, the fineness of sauce can reach 250 microns; The gap can be adjusted, and the processed sauce is even, delicate and smooth.
Vacuum Stirring Concentration Pot
Vacuum low-temperature concentration process saves energy by 35% compared with atmospheric concentration; Self-contained stirring device can avoid material paste, and the lycopene retention rate can reach above 90% at low temperature.
Tube Sterilization and Cooling Machine
Instantaneous sterilization at high temperature can be realized, and energy consumption can be saved by 22% with waste heat recovery system; After sterilization, it is quickly cooled to lock the flavor and quality of the sauce
Finished Cans
Equipment for tomato processing adopts food-grade stainless steel tank, which is corrosion-resistant, durable and used for temporary storage of finished tomato sauce.
Product application
◉ Tomato Paste Production Enterprises
Equipment for tomato processing can produce tomato sauce, tomato paste and concentrated tomato puree with different concentrations on a large scale. The output materials support various packaging forms such as bottled, bagged and self-standing bags. The finished products are directly supplied to supermarkets, wholesale markets and condiment distributors, and all kinds of tomato seasoning products are sold to end consumers.
◉ Food Ingredients Processing Factory
The processed concentrated tomato pulp, as the industrial basic ingredient, is supplied to cannery and quick-frozen food factory in batches, which is widely used for raw material blending of hot pot bottom material, thick soup package, prepared vegetables and convenience food, and provides standardized tomato flavor base for downstream food enterprises.
◉ Comprehensive Fruit and Vegetable Deep Processing Factory
Equipment for tomato processing has a multi-purpose feature, and the processing raw materials can be switched by replacing a small number of accessories. In addition to tomato products, it can also produce strawberry jam, blueberry jam, mango jam and other kinds of fruit and vegetable jams, make full use of local seasonal fruit and vegetable resources, enrich the factory product line and improve the comprehensive utilization rate of equipment.
A1: Yes. Simply adjust the whole line, change the screen and adjust the process parameters. Besides tomato paste and tomato paste, you can also process strawberry jam, blueberry jam, mango jam and other fruit and vegetable jam products, so as to realize multi-purpose of one machine, improve the equipment utilization rate and facilitate the factory to expand multiple product lines.
A2: Lycopene is mainly destroyed by high temperature and long time heating. This set of production line adopts tube preheating and enzyme inactivation combined with vacuum low-temperature concentration process to reduce the boiling temperature of materials, reduce thermal damage, effectively retain lycopene and reduce browning risk; At the same time, the preheating temperature should be controlled to inhibit the enzymatic browning reaction.
A3: Yes. An interface is reserved for the finished product tank at the end of the production line, which can be directly connected with the paste filling machine, and supports various packaging forms such as aseptic filling in vats, bottling and bagging, so as to complete the complete closed-loop production from raw material treatment to filling and discharging, and reduce the secondary pollution caused by intermediate manual transportation.
