In modern food factories, efficiency depends on the smooth operational process of your enterprise. In the process of OrangeMech’s puffed snack production line, raw flour and seasonings are first put into a precision mixer to uniformly adjust the moisture content. After the mixing is completed, the whole batch of raw materials is directly sent to the extrusion hopper by the heavy screw conveyor, thus eliminating the manual handling step.
Inside the core extruder unit, strong friction, high temperature, and high pressure squeeze the dough through the precision die and instantly expand it into a uniform shape at the outlet. Subsequently, the air conveyor belt sends the puffed particles into a multi-layer electric dryer at a temperature ranging from 0 to 200°C to lock in the crispy texture. Finally, the dried snacks enter a continuous seasoning drum, are evenly sprayed with oil and coated with flavor, and directly enter the packaging process. Investing in the automatic extruded snack production line can eliminate bottlenecks in the process, achieve consistent product quality between batches, and greatly reduce labor input.
Product Advantages
Long Service Life
With an industrial food-grade structure made of 304 stainless steel, the snack food production line can effectively resist rust, corrosion, and daily wear, and is a reliable investment for factories running long shifts.
Low Vibration and Noise
The overall weight of the equipment is 1500 kg, which can effectively reduce vibration during the continuous extrusion process and ensure stable operation.
Flexible Drying System
With a flexible multi-layer hot air drying system, OrangeMech’s electrically controlled multi-channel oven can maintain a stable temperature range of 0–200°C, so that your operators can fully control the moisture removal process and ensure that all kinds of snack extrusion line products meet the desired crispness standards.
Double Helix Extrusion
The optimized 74 kW power configuration provides high torque and high thermal efficiency. The total power is 74 kW, which enables continuous cooking, extrusion, and drying while maintaining cost-effective power consumption and consistent output, with each batch of products remaining consistent.
Compact Design
Specially designed to maximize the workshop layout, the whole set of equipment has a size of 1700 × 1300 × 2200 mm, which can perfectly adapt to standard industrial layouts and provide high production capacity for growing food factories. As a leading manufacturer, we can help you plan the equipment layout. Feel free to make your request.
Power Supply Compatibility
Each extruded snack production line is pre-connected with an industrial 380V three-phase power supply and fully load-tested in our factory before leaving the factory, so as to minimize on-site installation time. It can be matched with global standard industrial power supply configurations, so there is no need for expensive electrical modifications before installation.
Machine Structure
Product Parameter
| Condition | New |
| Brand Name | Orange Mech |
| Weight | 1500KG |
| Warranty | 1 Year |
| Material | 304 Stainless Steel |
| Power | 74KW |
| Place of Origin | Henan, China |
| Voltage | 380V |
| Dimension(L*W*H) | 17000*1300*2200MM |
| Name | Puff Packing Machine |
| Application | Food Industry Equipment |
| Package | Wooden Case |
Powder Mixer
Corn flour, rice flour, or wheat flour can be mixed with additives to achieve rapid and uniform mixing, without flour leakage or dust accumulation, and prepare perfect raw material batches for an extruded snack production line.
Screw Conveyor
It can automatically lift the mixed materials to the extruder hopper, eliminating manual loading labor and ensuring that your extruded snack production line runs continuously.
Twin-Screw Extruder
Advanced twin-screw extrusion technology pushes the material into the die to form the exact shape and size you need, and can make puffed food with uniform texture and accurate density.
Air Blower / Pneumatic Conveyor
The fragile puffed products are transported to the oven by the gentle airflow of the blower, and the fan specifications can be selected according to the product weight on the snack extrusion line.
Multi-Layer Drying Oven
With continuous electric heating, the control panel can automatically adjust the temperature range of 0–200°C to ensure that the materials on the double-layer stainless steel conveyor belt are evenly heated and effectively remove moisture. It is flexible for a variety of snack recipes on the extruded snack production line.
Automated Seasoning Line
Equipped with single or double rollers, which can be configured according to your output and product type. Oil spray, sugar coating, or flavor coating can also be selected to improve the taste, and the liquid metering system is specially designed for high-output processing needs.
Cooling Conveyor
It can quickly reduce the temperature of food after seasoning and evenly cool the finished snacks before packaging, so as to ensure that the crispy texture of the final products is maintained before automatic bagging.
Product Application
◉ Snack Food Manufacturing Plants: As a complete snack food production line, this equipment is suitable for large-scale production of corn flakes, extruded flakes, and cereal snacks.
◉ OEM/ODM Snack Contract Manufacturers: Produce your own brand snacks? This extruded snack production line supports rapid mold replacement and can meet the customized requirements of multiple customers on one device, which is an ideal customized solution for contract manufacturers.
◉ New Snack Business Startups: Entering the snack market? This puffed snack machine provides food enterprises with an integrated and low-cost solution from raw flour to finished product packaging. The factory-direct price is usually more favorable and more affordable than purchasing equipment separately.
FAQ
It can handle corn flour, rice flour, wheat flour, and similar starch materials, so you can produce a variety of puffed and extruded snacks with only one set of equipment.
Our intelligent PLC control panel with customizable language is simple and easy to operate. After the equipment is installed, we will provide you with an operation video, and novices can operate it independently within 3 days. Save training costs!
Only the die of the extruder needs to be replaced. You can send the shape and drawing size you want to the sales manager, and OrangeMech’s technicians can customize it for you. You can innovate new snack products without buying new equipment, which is convenient and simple. If you want to build a complete extruded snack production line from scratch, OrangeMech supports a turnkey solution.
